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General information |
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Name |
Lesa Dairy
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Country installed |
Switzerland
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Address |
Via Charels Suot, Bever
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Industry sector, NACE code |
C10.5 - Manufacture of dairy products
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Solar thermal system owner / operator |
ewz, Elektrizitätswerk der Stadt Zürich
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Solar thermal engineering company |
NEP Solar AG
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Process integration engineering company |
Weisskopf Partner GmbH, Zürich
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Year of operation start |
2011
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Technical parameters |
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Collector technology |
parabolic trough collector
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Collector name |
PolyTrough 1200B
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Installed collector area (gross), m² |
115.0
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Installed collector area (aperture), m² |
115.0
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Installed collector area (absorber), m² |
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Installed thermal power (actual), kWth |
67.0
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Solar collector loop heat transfer fluid |
thermo-oil
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Solar energy storage |
no solar energy storage
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Storage volume, m³ |
0.01
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Kind of conventional heat source |
steam boiler
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Kind of fuel used |
fuel oil
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Process |
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Solar thermal energy used for |
milk processing
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Unit operation |
general process heating
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Point of Solar Heat Integration |
A2b) Heating of supply line
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--> Integration how and where |
Steam generation and injection in steam supply line- Thermal oil in solar circuit (closed circuit)- Generation of saturated steam at 4-6 bar in a tube-and-shell steam generator, heated by the thermal oil- Injection of the solar steam into the steam supply network of the plant- Fossil fuel fired steam boiler in parallel as main heat source
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--> Temperature range process |
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--> Temperature range solar loop (min/max), C° |
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Economic parameters |
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Total investment costs (excl. VAT), € |
252,000.00
(Turnkey costs including solar collectors, piping, support construction, storage, design, commissioning reduced with subsidies)
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Solar loop (excl. VAT), € |
(Solar collectors, piping, support construction)
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Solar energy storage (excl. VAT), € |
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Others (excl. VAT), € |
(Design, commissioning, others)
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Process integration (excl. VAT), € |
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Subsidy, € or % of total investment costs |
40% subsidies on investment
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Cost for fuel replaced, €/MWhfuel |
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Calculated solar thermal system life time, a |
15
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Annual useful solar heat delivery, MWh/a |
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Specific annual useful solar heat delivery, MWh/am² |
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Specific investment costs, €/m² |
2191.3
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Solar fraction, % |
0.05
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Lessons learned |
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Initiative |
NEP Solar AG as technology supplier developed the project initially. Ewz financed, engineered and built the plant under a contracting agreement (ESCO) with the milk processing company LESA. Ewz owns and operates the plant and sells heat (steam) to LESA.
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Integration methodology |
- Simplicity of integration with existing steam boiler: Self regulating system, no active overall control required for fuel/solar source.
- Injection into existing steam distribution allowed short distance to steam injection point (not in boiler room)
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Crucial Interfaces |
- Solar field control system (reprogramming on clients preferred hardware and software)
- High altitude (1700mASL) and extreme climate conditions (snow, very low temperatures in winter)
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Construction / Commissioning |
Difficult to find installer for the system
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Operation / Performance |
The supplier specified collector efficiency is reached. Conduction and conversion losses in the solar- and steam circuit are larger than expected (pipes, HEX). The angle of the sun is very flat during winter months, might be worth considering not to heat up the system during December and January due low yield and frequent snow build-up. Snow load on the collectors can block the tracking mechanism. Solar plant is operated remotely, automatically and reliably, except when snow is building up on collectors.
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Recommendations |
Calculate the operating costs in advance, even if they are low.
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Source |
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Author |
Stefan Minder, Mevina Feuerstein
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Company of author |
NEP Solar AG, ewz
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E-mail |
stefan.minder@nep-solar.com
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Phone |
+41 58 319 49 91
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Homepage |
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